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How does the 'Shim End' configuration in multi-turn wave springs influence load distribution compared to 'Plain Ends'?

2026-06-16 FAQ

Shim ends, which are flat 360-degree circular ends added to a multi-turn spring, provide a more uniform distribution of the load across the contact surface compared to plain (wavy) ends. In a plain-end spring, the load is concentrated at the crests of the waves, which can lead to localized indentations in softer mating materials like aluminum. With shim e...

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Shim ends, which are flat 360-degree circular ends added to a multi-turn spring, provide a more uniform distribution of the load across the contact surface compared to plain (wavy) ends. In a plain-end spring, the load is concentrated at the crests of the waves, which can lead to localized indentations in softer mating materials like aluminum. With shim ends, the load $P$ is spread over the entire $360^{\circ}$ circumference, reducing the contact stress $\sigma_c = \frac{P}{A}$. This is critical in high-precision assemblies where parallelism is required, as shim ends eliminate the 'point-loading' effect that can cause the assembly to tilt. However, shim ends increase the solid height $H_s$ by $2 \cdot t$, which must be accounted for in the space envelope calculation.

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