Knowledge Answer

Analyze the effect of 'gap' versus 'overlap' configurations on the load capacity of a single-turn wave spring.

2026-06-16 FAQ

A 'gap' type spring has ends that do not touch, allowing the spring to expand radially without interference. Its load capacity is purely a function of the wave geometry. An 'overlap' type has ends that slide over each other. During compression, the overlapping ends provide a more continuous 360-degree contact surface, which can lead to a slight increase i...

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A 'gap' type spring has ends that do not touch, allowing the spring to expand radially without interference. Its load capacity is purely a function of the wave geometry. An 'overlap' type has ends that slide over each other. During compression, the overlapping ends provide a more continuous 360-degree contact surface, which can lead to a slight increase in 'apparent' stiffness due to friction between the ends. However, the overlap design is primarily used to prevent tangential interference (clashing) in tight radial spaces. Theoretically, the load $P = _x000c_rac{k imes \delta}{Z}$ remains the same, but the overlap version is more robust against radial misalignment in high-vibration environments where a gap spring might shift and snag.

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