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What is the effect of the Wahl correction factor on the stress calculations of a multi-turn wave spring?

2026-06-16 FAQ

While the Wahl factor is traditionally used for helical springs, a similar curvature correction is applied to wave springs to account for the non-linear stress distribution across the radial width $b$. The stress is higher at the inner radius $R_i$ than the outer radius $R_o$. The adjusted stress $\sigma_{adj} = C \cdot \sigma_{nom}$, where $C$ is a funct...

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While the Wahl factor is traditionally used for helical springs, a similar curvature correction is applied to wave springs to account for the non-linear stress distribution across the radial width $b$. The stress is higher at the inner radius $R_i$ than the outer radius $R_o$. The adjusted stress $\sigma_{adj} = C \cdot \sigma_{nom}$, where $C$ is a function of the ratio $D_m/b$. Ignoring this factor in compact designs where the radial width is large relative to the diameter can lead to unexpected yielding, as the peak fiber stress may exceed the yield strength $S_y$ by $15-20\%$.

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