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Evaluate the use of Beryllium Copper (CuBe) for wave springs in electronic and EMI shielding applications.

2026-06-16 FAQ

Beryllium Copper (typically Alloy C17200) is selected for wave springs requiring high electrical conductivity and non-magnetic properties. It has an electrical conductivity of $15$-$25\%$ IACS, far exceeding stainless steels. In EMI shielding, the wave spring provides multiple contact points to ensure a low-impedance path to ground. Mechanically, CuBe can...

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Beryllium Copper (typically Alloy C17200) is selected for wave springs requiring high electrical conductivity and non-magnetic properties. It has an electrical conductivity of $15$-$25\%$ IACS, far exceeding stainless steels. In EMI shielding, the wave spring provides multiple contact points to ensure a low-impedance path to ground. Mechanically, CuBe can be hardened to levels comparable to alloy steels (up to $200$ ksi tensile strength). However, processing involves solution annealing followed by precipitation hardening at $600^{\circ}F$ for 2-3 hours. Engineers must account for its lower Modulus of Elasticity ($E \approx 124$ GPa), which requires thicker material or more waves to achieve the same load as a steel spring of the same dimensions.

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