Knowledge Answer

Evaluate the effect of 'Nested' wave spring configurations on load-bearing efficiency compared to parallel-stacked single-turn springs.

2026-06-16 FAQ

Nested wave springs are coiled in parallel from a single continuous filament. The load $P$ is proportional to the number of turns $n$, such that $P_{nested} = n \times P_{single}$. This configuration is superior to stacking individual springs because it eliminates the risk of wave misalignment (peaks overlapping peaks), which would otherwise cause a catas...

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Nested wave springs are coiled in parallel from a single continuous filament. The load $P$ is proportional to the number of turns $n$, such that $P_{nested} = n \times P_{single}$. This configuration is superior to stacking individual springs because it eliminates the risk of wave misalignment (peaks overlapping peaks), which would otherwise cause a catastrophic increase in spring rate. Mathematically, nesting ensures that the moment of inertia $I = \frac{b t^3}{12}$ is effectively multiplied by $n$ without adding the friction of multiple interfaces, making it ideal for high-force, low-deflection subsea valve actuators.

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