Knowledge Answer

Explain the non-linear load-deflection behavior of wave springs as they approach the 80 percent deflection threshold.

2026-06-16 FAQ

Wave springs generally exhibit linear load-deflection characteristics between 20 percent and 80 percent of total available deflection. Beyond this, 'bottoming out' occurs as the waves begin to touch the mating surfaces, causing a sharp increase in the apparent spring rate $K$. This is mathematically modeled by the contact of the wave arcs, which effective...

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Wave springs generally exhibit linear load-deflection characteristics between 20 percent and 80 percent of total available deflection. Beyond this, 'bottoming out' occurs as the waves begin to touch the mating surfaces, causing a sharp increase in the apparent spring rate $K$. This is mathematically modeled by the contact of the wave arcs, which effectively reduces the active beam length $L$ in the deflection equation $\delta \propto L^3$. For precision medical instrumentation, designers must avoid this region to prevent erratic sensor readings and excessive contact stress that could lead to galling.

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