Knowledge Answer

What automated assembly techniques are recommended for installing small-diameter wave springs in high-volume automotive sensors?

2026-06-16 FAQ

For high-volume production, wave springs are typically installed using specialized pick-and-place vacuum nozzles or mechanical grippers that engage the spring's inner diameter. To prevent tangling (a common issue with wave springs), 'tangle-free' packaging such as plastic tubes or tape-and-reel is employed. Automated inspection systems using vision sensor...

Back to Q&A
Official Answer

Answer

For high-volume production, wave springs are typically installed using specialized pick-and-place vacuum nozzles or mechanical grippers that engage the spring's inner diameter. To prevent tangling (a common issue with wave springs), 'tangle-free' packaging such as plastic tubes or tape-and-reel is employed. Automated inspection systems using vision sensors check for the presence of the spring and its correct orientation (e.g., ensuring it isn't canted). In press-fit applications, the insertion force is monitored to ensure the spring has reached its seat and hasn't been deformed by excessive force during the installation stroke.

TOP