Knowledge Answer

What is the impact of 'Out-of-Parallelism' in the mating surfaces on the load distribution of a wave spring?

2026-06-16 FAQ

If the surfaces between which a wave spring is compressed are not parallel, the load $P$ will not be distributed evenly across all wave peaks. This leads to 'point loading,' where one wave is compressed significantly more than the others. This imbalance causes a tilting moment on the assembly and can lead to localized stress exceeding the material's fatig...

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If the surfaces between which a wave spring is compressed are not parallel, the load $P$ will not be distributed evenly across all wave peaks. This leads to 'point loading,' where one wave is compressed significantly more than the others. This imbalance causes a tilting moment on the assembly and can lead to localized stress exceeding the material's fatigue limit. Mathematically, the load variation $\Delta P$ is proportional to the parallelism error $\delta$ multiplied by the spring rate $k$. For precision optical assemblies, mating surfaces should be ground to a parallelism within $0.001$ inch to ensure uniform axial force and prevent optical axis deviation.

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