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What are the consequences of non-parallel mating surfaces on wave spring performance?

2026-06-16 FAQ

Wave springs require parallel mating surfaces to ensure even load distribution across all wave crests. If the surfaces are tilted by an angle $ heta$, the load $P$ becomes eccentric, causing some waves to compress more than others. This leads to localized overstressing, where $S_{local} = S_{calc} imes (1 + _x000c_rac{e}{k})$ where $e$ is eccentricity. Th...

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Wave springs require parallel mating surfaces to ensure even load distribution across all wave crests. If the surfaces are tilted by an angle $ heta$, the load $P$ becomes eccentric, causing some waves to compress more than others. This leads to localized overstressing, where $S_{local} = S_{calc} imes (1 + _x000c_rac{e}{k})$ where $e$ is eccentricity. The result is premature fatigue failure and a 'cocked' assembly that may cause uneven wear on seals or bearings. In precision optics or high-speed rotating equipment, mating surfaces should be ground to a parallelism within $0.001$ inch per inch of diameter.

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