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What are the critical considerations for wave spring installation in a confined bore vs. on a shaft?

2026-06-16 FAQ

When a wave spring is compressed, its diameter expands slightly. If installed in a bore, the clearance between the spring OD and the bore ID must accommodate the expansion $\Delta D \approx 0.02 \times (f/N)$ per wave to prevent binding. If installed on a shaft, the ID must have sufficient clearance to avoid 'clinging' during deflection. Furthermore, the...

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When a wave spring is compressed, its diameter expands slightly. If installed in a bore, the clearance between the spring OD and the bore ID must accommodate the expansion $\Delta D \approx 0.02 \times (f/N)$ per wave to prevent binding. If installed on a shaft, the ID must have sufficient clearance to avoid 'clinging' during deflection. Furthermore, the seating surfaces must be flat and hard; soft housing materials like aluminum may suffer from 'fretting' or 'brinelling' due to the concentrated point loads at the wave peaks, necessitating the use of a hardened shim washer.

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